Identify, Analyze & Eliminate Recurring Issues with Ease

Calculating the Costs of Subpar Quality Management

Recurring quality issues can be financially catastrophic. In industries like aerospace and satellite manufacturing, studies show that the cost of correcting a quality failure can be 100 times the original part cost.

Can you calculate the hidden costs of an inefficient quality system?

Factor in the expenses of rework, approval delays, scrapped materials, and inventory held in Material Review Board (MRB) limbo. These losses often far exceed the investment in a robust quality management system that integrates NC, CAPA, and quality controls across the entire manufacturing process.

But what about the cost of not knowing about quality issues in real time?

Timing is everything. If a trending defect is caught early, the financial and time investment in rework and defect containment can be entirely avoided. 

But when quality issues go unnoticed for too long, they cascade into costly failures. How much time is wasted combing through non-conformance and defect records, searching for trends—only to realize there isn’t an effective root cause in place ? How often does a corrective action fail to resolve the issue, leading to layers of quality fixes, increased complexity, rising costs, and still no guarantee that the problem is solved?

A disconnected CAPA system is like relying on a fire alarm instead of a smoke detector—you don’t realize there’s a problem until it’s too late. 

Manufacturo is your smoke detector, giving you real-time alerts and insights, ensuring that recurring quality issues become a thing of the past—reducing costs, improving compliance, and safeguarding operational excellence.