Material Requirements Planning (MRP)

Your Factory’s Central Nervous System

Manufacturo’s MRP app answers a critical question: Do you have what you need, when you need it, to deliver on time?

By comparing demand from your Master Schedule with available supply—across every BOM level, Site, Pedigree and Project—Manufacturo transforms disconnected data into a single, actionable plan. It continuously aligns product configurations, lead times, and inventory with production schedules to keep your operation in sync.

With dynamic recalculations, centralized control, and full integration across planning and execution, the MRP engine helps teams prevent shortages, reduce delays, and optimize procurement and production.

The Risk of Disconnected Planning

Without a unified MRP system, manufacturers face:

Inventory shortages or excess due to outdated or fragmented data
Inaccurate schedules that delay production or inflate procurement
Static planning that fails to adjust for BOM changes or demand shifts
No visibility into multilevel assemblies, dependencies, or true material readiness

Key Features of the MRP App

Dynamic Demand Planning

Compare the Master Schedule demand to real-time supply
Plan multilevel assemblies and generate Clear-To-Build indicators
Include Safety Stock calculations where required
Ensure every Purchase Order will include the Re-Order points

Live Master Schedule Control

Build, and adjust Master Schedules across Products, Projects, or Sites
Configure by due date, quantity, Pedigree, Customer and Project
Built-in validation prevents errors like circular references

Data-Driven Procurement & Work Order Generation

Automatically generate planned Work Orders and Purchase Orders based on inventory, lead times, Safety Stocks and Re-Order points
Include BOM substitutes and delay tolerances in each run
Optional future support for dynamic lead time updates via API

Smart MRP Run Engine

Run calculations by Site, Pedigree, Project, or debug mode in seconds
Exclude inactive or misconfigured products without halting the run
Supports simulation and iterative planning based on make/buy logic
Exclude selected Inventory Locations from the MRP Run

Control Tower Reporting

Visualize demand status, dependencies, and production readiness
Drill into suggested actions by Product, Pedigree, or Project
Easily track open actions and prioritize material releases
Chech the fulfillment by each Project
Analyze all BOM levels demand to ensure you are ready to release the Work or Purchase Order
Check the MRP health and fix issues that may affect the MRP Run
Verify Orphan Inventory, Purchase and Work orders to avoid unnecessary effort

Why Choose Manufacturo for MRP

Speed and Accuracy

Lightning-fast planning with real-time data

Configurable Logic

Tailor lead times, Safety Stock, Re-Order points and procurement rules

Traceability by Design

Pedigree-aware from the start

Seamless MES Integration

Full connection to Product Master Data, Shopfloor, Inventory, including Work and Purchase Orders

Future-Proof Architecture

Open to API-based enhancements like auto-updating lead times, default BOMs as well as other MRP-related attributes

The Central Nervous System

MRP connects the full digital thread: BOMs, product master data, inventory status, and scheduling—into one unified, dynamic plan that flows directly into Work Order and Purchase Order execution. It's not just planning—it's operational alignment.

Deliver On Time, Every Time

With Manufacturo’s MRP app, manufacturers gain total visibility and control over what’s needed to build, when, and how. Whether it’s adjusting to lead time changes or preventing stockouts across multilevel assemblies, MRP ensures that your execution is always in sync with your plan.

Ready to see how it works?

Request a demo